LED (light emitting diode) lightbulb.Lightglobes? Don’t be Dim.

Let LED Lightglobes
Light up your Life!

by David Vernon


David Vernon, author of the article on CFL and LED lightglobes.
In mid-February 2007 the Australian Government announced that from 2009 it would ban the use of incandescent light bulbs. The reason according to the Government is to reduce Australia’s annual greenhouse gas emissions by some 800,000 tonnes. The Environment Minister, Malcolm Turnbull, said Australians would replace the millions of incandescent bulbs with compact fluorescent lamps (CFLs).

The Government should be applauded for this idea, for although we have known for years that switching to CFLs will save us money in the long term, we are notoriously short sighted and most of us will happily choose a 60 cent incandescent light (IL) bulb over an equivalent $3.00 CFL, even though the CFL will last five times longer and consume four times less electricity than an IL bulb. The average cost of electricity to run a 60 watt IL bulb for three hours per night, for one year is about $8.50. The total cost, including purchase of the bulb is about $9.10. The equivalent total cost for a CFL is $2.70 (assuming a five year bulb life span). Despite such massive savings in total cost, we seem to be mesmerized by the 60c cost of the IL bulb and buy it instead of the cheaper CFL. No wonder the Government believes it needs to ban the IL bulb — we consumers are economically irrational.

But has the Government thought through all the implications of this ban? The CFL, whilst a remarkable technology, is not without its problems and cannot be used to replace all IL bulbs. Most cheap CFLs will not operate properly where temperatures fall below 0°C and so they aren’t much use in low temperatures, such as outside lights in Canberra’s winters. They also fail reasonably quickly where they are turned off and on frequently, such as in motion sensors, or in rooms where you dash in and out in a short time, such as pantries or toilets. CFLs require extra electronics to be able to be dimmed, which makes them difficult to use in circumstances where light control is required, such as restaurants, theatres and cinemas. Even when the CFLs have the additional dimming controls, they do not dim ‘orange’ as ILs do, but retain their white light output and thus as they dim they go grey, which doesn’t usually provide the romantic and intimate atmosphere that dimming tries to achieve.

Typical compact florescent lamp (CFL).Unfortunately, the environmental benefits of the CFL are not completely straightforward either. CFLs are far more complex than ILs and contain intricate electronics within their base. These electronic components require sophisticated recycling equipment to handle and the CFLs also contain low levels of the toxic heavy metal mercury in the form of mercury vapour and thus CFLs should not be disposed in domestic waste collections.

Europe has built a recycling system for electronic waste and all CFLs include in their retail cost a recycling levy to pay for the safe disposal of old CFLs. Australia has no such system in place and there is a danger that if there is a massive increase in the use of CFL bulbs, an electronic waste problem will arise. The Government has not yet announced any corresponding electronic waste collection scheme with its proposed banning of ILs.

CFLs also suffer from a light quality problem compared to IL bulbs. Light from lighting sources is measured using a scale called the ‘colour-rendering index’ (CRI). This index indicates how well the light source provides an accurate rendering of the real colour of the object being lit. The sun has a CRI of 100 and everything is measured relative to sunlight. An IL bulb, because it emits a full spectrum of colours in its light, has a CRI of nearly 100. This makes IL bulbs useful for task lighting where eyestrain needs to be avoided. CFL manufacturers can make ‘sunlight’ CFLs but at the expense of efficiency. CFLs work by passing electricity through mercury vapour inside the bulb. The vapour gives off ultraviolet light. This light strikes the sides of the glass bulb that is covered in a material called a phosphor that gives off visible light when struck by ultraviolet light. Cheap CFLs use only one phosphor on the glass of the bulb and this phosphor gives off only harsh light, often perceived as a blue/white light. Manufacturers describe this light as ‘cool white’ and it has a CRI of only 63. However, the quality of the light can be improved by using different kinds of phosphors as coatings. The more expensive, ‘triphosphor’ or ‘sunlight’ CFLs use mixtures of phosphors that give off light in the blue, red and green light frequencies. These triphosphor CFLs can have a CRI as high as 90. Unfortunately, the more phosphors used, the greater the manufacturing cost of the CFL and the less electrically efficient the CFL becomes, and thus the lower the environmental benefits from changing from IL to CFL.

A further disadvantage of CFLs is that their light output is proportional to the area of glass covered in phosphors — so to get greater light output, a greater surface area is required. This contrasts to ILs where to get greater light output a different filament, either in size, shape, length or composition, can be used and a greater voltage forced through the filament. In practice, this means that some light fittings will not take a CFL unless smaller and therefore lower light emitting CFLs are used.

The final major disadvantage of CFLs are that because they produce diffuse light as opposed to a brightly glowing filament in a IL, CFLs cannot be used where bright beams are required. CFLs cannot replace car headlights, torches, spotlights and other such intense lighting requirements.

Has the Government jumped in too quickly with its statement that it will ban incandescent lights in 2009? Certainly CFLs are a marvellous advance for general lighting and a great environmental improvement in terms of reduced greenhouse gas production, but they still have a range of drawbacks that appear not to have been considered by the Government. The ban is only two years away, and that may not be nearly enough time to develop a nationwide CFL recycling program.

Fortunately, there is another technology waiting in the wings, which has only recently appeared commercially, and that is the white light emitting diode. It is this technology that the Government could be promoting as our greenhouse saviour, rather than the CFL.

Light emitting diodes (LEDs) have been around for a long time. The first LEDs came onto the market in 1962 and they are now common in every house. Nearly every indicator light on electronic equipment is an LED. The great advantage of LEDs as a light source is that they use tiny amounts of energy to illuminate and they are practically indestructible in normal use — they can be shaken, jolted and dropped with little likelihood of damage.

While IL bulbs work by heating up a bit of wire until it glows and gives off light, and CFLs give off light when phosphors are encouraged to glow by ultraviolet radiation, LED lights work on a completely different basis. LEDs are a kind of semi-conductor. A semi-conductor is a material that only partially conducts electricity. Its conducting ability has been limited by the introduction of impurities into it. These impurities are simply other chemical compounds. It is the different types of impurities that give LEDs different colours. In LEDs two zones are created by the zones having different amounts of impurities. One zone has extra electrons (called the N-type zone) and the other zone has holes that electrons can jump into (called the P-type zone). When an electrical charge is put across the zones, electrons jump from the N-zone into the holes in the P-zone. As an electron drops into the hole a tiny packet of energy, called a photon, is emitted. Photons are what our eyes see as light. This process uses very small amounts of electricity to work, and thus LEDs are incredibly energy efficient.

Until recently, LEDs for lighting have suffered from a range of technical difficulties — the main ones being brightness and colour. Getting a true white light with a CRI close to 100 has been difficult. Techniques to obtain a white light are varied. The cheapest way is to use blue LEDs to excite phosphors to give off yellow light. The blue and yellow light blended doesn’t give green light as might be expected but a white light. Unfortunately this technique only gives a CRI of 70. A better way is to blend the light from multiple coloured LEDs. By blending four coloured LEDs of different intensities a much better white light can be achieved, in the order of 85 CRI.

These four coloured LED lights are now commercially available. One brand, made by the US company Enlux, states that their lights last 50,000 hours (which equals 34 years if the lights are on four hours per day), produce CRI of 85 and produces 26 lumens (a measure of light) per watt. Its 15 watt globe produces 400 lumens of light, which is the equivalent of a 40 watt IL or an 8 watt CFL, without the mercury residue of the CFL. Whilst the light output per watt of the Enlux LED is not competitive with a CFL, LED research is leaping ahead at such a pace that shortly CFLs will be left behind.

Seoul Semicondustor's P$ LED.Seoul Semiconductor, based in Korea has created a LED that produces 135 lumens per watt (equivalent to a 200 watt IL!) or in other words can produce the light of a 60 watt IL with 4.5 watts of power. To run this light for 3 hours per night for a year would cost less than 65c per year. This LED will be commercially available later this year.

LEDs can operate at temperatures down to -40°C, do not lose light quality when dimmed, can last up to 50,000 hours (although Philips has just released their Luxeon range which claims 100,000 hours of life), use no mercury, can be dropped and mishandled, can be used in spotlights and headlights, have a rapidly improving CRI and use 10% of the power of equivalent ILs. Let’s hope that the Government doesn’t push consumers down the CFL path, when affordable LED light technology is just around the corner.

David Vernon is a freelance writer. Based in Canberra he writes about science, parenting, health and history. In mid-2006 he completed his third book, an anthology of birth stories told by men, called Men at Birth.
Website: http://web.mac.com/david.vernon
Email: dvbooks@mac.com

© David Vernon , 2007

This article was first published on 9 April 2007 in the Science and Technology Insert of The Canberra Times, p6

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